Ampoule Filling Machine R&D Lab Model

The Lab Model Ampoule Filling Machine is an innovative solution for pilot-scale R&D batches, catering to the filling range of 1ml-30ml ampoules. Designed to meet the stringent requirements of modern pharmaceutical and biotechnology industries, this machine integrates both filling and sealing units on a single platform. Its compact design, adherence to cGMP norms, and use of high-quality materials like Stainless Steel 316L or FDA-approved components make it the preferred choice for research and development applications.

The machine is available with multiple filling options, including a mechanical filling syringe, stepper/servo motor-driven valveless pistons, and a peristaltic pump-based system. Regardless of the filling mechanism, all models utilize a reliable combination of oxygen and combustible gas for the sealing process, ensuring consistency and precision in every batch.

Salient Features of Ampoule Filling Machine R&D Model

• Filling Range: Accommodates ampoules from 1ml to 30ml, making it versatile for various applications.
• Compact Design: Combines filling and sealing units on a single platform, optimizing workspace utilization.
• Material Compliance: Contact areas are made from Stainless Steel 316L or FDA-approved materials, ensuring product safety and hygiene.
• Filling Options:
  1. Mechanical filling syringe for standard applications.
  2. Stepper/servo motor-driven valveless pistons for precise control.
  3. Peristaltic pump system for sensitive and contamination-free operations.
• Sealing Mechanism: Uniform sealing with a combination of oxygen and combustible gas.
• Ease of Use: User-friendly interface and easy-to-clean design.
• Compliance: Built to meet cGMP standards, ensuring regulatory adherence.
• Customizable: Configurable filling options to meet specific R&D requirements.

Working Principle of Ampoule Filling Machine Lab Model

The Lab Model Ampoule Filling Machine operates in a systematic manner to ensure precision and reliability:

• Ampoule Feeding: Ampoules are loaded onto the machine’s infeed system, either manually or automatically.
• Filling Process: Based on the selected configuration, the machine employs one of the following mechanisms:
  1. A mechanical syringe draws and dispenses liquid into the ampoules.
  2. Stepper/servo motor-driven pistons provide accurate and adjustable filling volumes without requiring valves.
  3. A peristaltic pump ensures a contamination-free transfer of liquids, ideal for sensitive products.
• Sealing Operation: After filling, the ampoules are subjected to a flame-sealing process using a precise combination of oxygen and combustible gas. This creates a secure and airtight seal.
• Output: The sealed ampoules are discharged, ready for inspection or further processing.

Application

• The Lab Model Ampoule Filling Machine is widely used across various industries and applications, including:
• Pharmaceutical Industry: Filling and sealing of injectable drugs for pilot-scale studies. R&D testing for new formulations.
• Biotechnology: Handling biologics and sensitive compounds with precision and care.
• Chemical Industry: Packaging of chemical solutions and reagents.
• Veterinary Medicine: Filling veterinary-grade ampoules for clinical trials.
• Cosmetics Industry: Sealing small ampoules of serums or specialized cosmetic formulations.

The machine’s adaptability, precision, and compliance with industry standards make it an indispensable tool for small-scale production and research environments.