Double Cone Blender

Approx Price:

₹500,000.00

Gross Capacity: 16 Ltrs to 2500 Ltrs
Working Capacity: 10 Ltrs to 1500 Ltrs
Overall Dimensions (in mm) (L) x (W) x (H): 750x580x650 to 3000x2200x2600
Discharge Height: 300mm to 800mm
Charge Opening: 100mm to 400mm
Power Supply: 0.5 H.P. to 10 H.P.
Material Grade: SS304 / SS316

Technical Specification of Double Cone Mixer
Model No.	Gross Capacity	Working Capacity	Overall Dimensions (in mm) (L) x (W) x (H) approx.	Discharge Height	Charge Opening	Power Supply
DCB-5	16 Ltrs	10 Ltrs	750x580x650	300mm	100mm	0.5 H.P.
DCB-10	35 Ltrs	20 Ltrs	1100x450x1200	300mm	100mm	0.5 H.P.
DCB-25	80 Ltrs	50 Ltrs	1200x600x300	450mm	150mm	1.0 H.P.
DCB-50	150 Ltrs	100 Ltrs	1400x800x1500	450mm	150mm	2.0 H.P.
DCB-100	300 Ltrs	200 Ltrs	1850x900x1900	450mm	200mm	2.0 H.P.
DCB-150	470 Ltrs	300 Ltrs	2000x1100x2000	450mm	200mm	5.0 H.P.
DCB-200	615 Ltrs	400 Ltrs	2100x1200x2100	450mm	200mm	6.0 H.P.
DCB-250	770 Ltrs	500 Ltrs	2200x1300x2200	450mm	200mm	7.5 H.P.
DCB-300	1000 Ltrs	600 Ltrs	2300x1400x2300	450mm	200mm	7.5 H.P.
DCB-400	1340 Ltrs	800 Ltrs	2350x1800x2350	600mm	250mm	7.5 H.P.
DCB-500	1500 Ltrs	1000 Ltrs	2400x1900x2400	800mm	250mm	10 H.P.
DCB-650	2000 Ltrs	1300 Ltrs	2800x2100x2700	800mm	250/400 mm	10 H.P.
DCB-750	2500 Ltrs	1500 Ltrs	3000x2200x2600	800mm	250/400 mm	10 H.P.

The Double Cone Blender is a versatile and efficient equipment used in various industries for the uniform mixing and blending of powders and granules. Designed to deliver superior performance, this machine is an essential asset for pharmaceutical, chemical, food, and cosmetic industries. Below, we delve into the key features, specifications, benefits, and applications of Double Cone Blenders.

Key Features of Double Cone Blenders

Uniform Blending: The unique double-cone design ensures efficient and homogeneous mixing of materials without any dead spots.
Customizable Sizes: Available in a wide range of sizes, the Double Cone Blender caters to both small-scale and large-scale production needs.
cGMP Compliance: Constructed from high-grade materials like SS304 and SS316, these blenders adhere to cGMP standards, making them ideal for regulated industries.
Ease of Operation: The simple design allows for easy loading, unloading, and maintenance.
Energy Efficiency: The blender operates with minimal power consumption, making it cost-effective.

Benefits of Using a Double Cone Blender

Superior Mixing Efficiency: The double-cone shape and internal baffles ensure rapid and uniform blending of powders and granules.
Scalability: With capacities ranging from 16 liters to 2500 liters, these blenders can be tailored to match production requirements.
Hygienic Design: Made from stainless steel (SS304 or SS316), the equipment resists corrosion and ensures contamination-free operation.
Flexibility: Suitable for a variety of materials, including free-flowing powders, granules, and fragile particles.
Low Maintenance: Robust construction and simple design minimize downtime and maintenance costs.

Working Principle of a Double Cone Blender

Design and Motion:
The double cone blender features a unique double-conical shape with two extended corners of the product container. This design ensures enhanced rubbing and tumbling of the material for efficient and fast homogenization. The blender rotates on its axis, causing the material inside to tumble and cascade, ensuring rapid intermixing.

Loading of Material:
Free-flowing powders or granules requiring minimal shearing force are loaded into the blender’s drum. The material may include particles with varying specific gravities.

Mixing Process:
As the drum rotates, the material undergoes repeated tumbling, spreading out uniformly throughout the container. The continuous tumbling action facilitates the rapid intermixing of particles, achieving homogeneous mixing in 5 to 15 minutes, depending on the material and batch size.

Homogeneity:
The blender is effective for dry mixing and blending, delivering a uniform mix of powders and granules. This is achieved without applying excessive shear forces, preserving the integrity of the material.

The Double Cone Blender is widely used in industries like pharmaceuticals, chemicals, food, and cosmetics, where precise mixing is critical. Its efficient mixing action and minimal shear make it ideal for blending delicate or free-flowing materials.

Applications of Double Cone Blenders

Pharmaceutical Industry: Ideal for blending active pharmaceutical ingredients (APIs) with excipients for tablet and capsule production.
Food Industry: Used for mixing food additives, spices, and other ingredients.
Chemical Industry: Efficient for blending fine chemicals, dyes, and pigments.
Cosmetic Industry: Perfect for mixing powders used in cosmetic formulations like face powders and compact powders.
Other Industries: Applicable in industries like fertilizers, plastics, and ceramics.

Why Choose a Double Cone Blender?

High-Quality Construction: Fabricated using premium stainless steel (SS304/SS316) to ensure durability and compliance with industry standards.
Versatile Design: Suitable for a wide range of materials and applications, making it a valuable investment.
Compact Dimensions: Despite its large capacities, the compact design ensures it fits seamlessly into your production line.
Customizable Options: Available in multiple sizes, discharge heights, and power ratings to meet specific customer needs.

Double Cone Blenders are indispensable for industries requiring efficient and uniform mixing. With their robust design, wide range of capacities, and adherence to global quality standards, these blenders offer unmatched reliability and performance. Whether you are in the pharmaceutical, food, or chemical industry, a Double Cone Blender can enhance your production process and ensure consistent results.

For inquiries and customized solutions, contact us today to discuss your specific requirements.