Pharmaceutical Colloid Mill

Approx Price:

150,000.00

Category: Colloidal Mill

OutPut: 120-12,000 Kgs / Sift
Particle Size Reduction: 5 to 10 Microns
Height: 1200mm
Floor Space: 410 x 680 mm
Net Weight: 130 Kg to 160 Kg
Gross Weight: 220 Kgs to 240 Kg

TECHNICAL SPECIFICATIONS

Model No.JSKCM-3JSKCM-5
Out Put120-12,000 Kgs / Sift120-12,000 Kgs / Sift
Particle Size Reduction5 to 10 Microns5 to 10 Microns
Hopper Capacity15 Ltrs15 Ltrs
Motor3 HP. 2820 RPM. 440 V, 50 CS/ 3 PH5 HP. 2820 RPM. 440 V, 50 CS, 3 PH
Height12001200
Floor Space410 x 680 mm410 x 680 mm
Net Wt130 Kg160 Kg
Gross Wt220 Kgs240 Kg

SPECIAL FEATURES

  • Hygienic Design: Built with pharmaceutical-grade stainless steel (SS316 for contact parts), ensuring compliance with GMP standards.
  • Fine Particle Reduction: Capable of reducing particle sizes to 5 microns, ensuring uniform emulsions, suspensions, and dispersions.
  • Adjustable Rotor-Stator Gap: Allows precise control over particle size for various formulations.
  • High Efficiency: Ensures consistent quality with minimal material wastage.
  • Temperature Control (Optional): Equipped with a jacketed chamber for cooling or heating temperature-sensitive products.
  • Low Noise Operation: Operates smoothly and quietly for a better working environment.
  • Easy to Clean: Designed for quick dismantling, facilitating thorough cleaning between batches to prevent cross-contamination.
  • Compact Design: Space-saving structure suitable for both laboratory and production-scale use.
  • Customizable Options: Variable speed drive, flameproof motor, and CIP/SIP systems available.

CONSTRUCTION

  • Body: Heavy-duty stainless steel construction with a durable, corrosion-resistant finish.
  • Rotor and Stator: High-precision, concentric design for uniform shearing, made of hardened steel or SS316.
  • Hopper: Funnel-shaped hopper with a smooth interior surface to avoid material sticking.
  • Motor: High-performance motor with optional flameproof design for hazardous environments.
  • Sealing System: Mechanical seals prevent leakage and contamination during operation.
  • Base Frame: Sturdy stainless steel frame with anti-vibration mounts for stability.
  • Cooling Jacket (Optional): Double-walled design with inlet/outlet ports for temperature control.
  • Finish: Available in mirror polish or matte finish as per pharmaceutical standards.

OPERATION

  • Material Feeding:
    • Raw materials are introduced into the hopper and guided into the rotor-stator assembly.
  • Particle Size Reduction:
    • The high-speed rotor rotates within the stator, creating intense shear forces.
    • The material is subjected to shearing, grinding, and mixing, resulting in a fine and homogenous emulsion or suspension.
  • Gap Adjustment:
    • The rotor-stator clearance can be adjusted during operation to achieve the desired particle size.
  • Temperature Management:
    • For heat-sensitive products, the cooling jacket maintains the required temperature through circulating coolant or water.
  • Discharge:
    • The processed material is continuously discharged through the outlet for collection or further processing.
  • Cleaning and Maintenance:
    • After operation, the machine can be disassembled for cleaning.
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