Pharmaceutical Mass Mixer Machine

Approx Price:

₹350,000.00

Working Capacity: 50 kg (based on material density).
Material of Construction: Stainless Steel (SS 304/SS 316 as per GMP standards).
Contact Parts: Mirror Polished SS 316.
Non-Contact Parts: SS 304 with matt finish.
Main Motor: 3 HP, 3-phase, 50 Hz.
Gearbox: Heavy-duty worm reduction type for smooth and uniform mixing.
Transmission: Belt and pulley drive.

TECHNICAL SPECIFICATIONS
Model	JSK-50	JSK-100	JSK-150	JSK-200	JSK-300	JSK-500
Capacity in Kg	50	100	150	200	300	500
Brim Volume in Liter.	100	200	300	400	600	1000
Working Volume in Liter.	80	160	240	320	580	800
Stirrer RPM	30	30	30	30	30	30
Electric Motor hp / kw	3 / 2.25	5 / 3.75	7.5 / 5.6	7.5 / 5.6	10 / 7.5	15/11.25

Pharmaceutical Mass Mixer Machines are essential equipment in the pharmaceutical industry, designed for mixing dry and wet powders and granules uniformly. These machines play a critical role in ensuring the quality and consistency of tablet formulations, making them indispensable for tablet manufacturing. In this detailed guide, we will explore the features, working principles, applications, and benefits of a pharmaceutical mass mixer machine.

What is a Pharmaceutical Mass Mixer Machine?

A Pharmaceutical Mass Mixer Machine is a highly efficient blending device used to mix different materials uniformly. It is typically employed in industries such as pharmaceuticals, chemicals, food, and cosmetics for mixing powders, granules, and other materials.

The machine’s design adheres to cGMP (Current Good Manufacturing Practices) standards, ensuring hygiene and ease of cleaning, which are vital in pharmaceutical production.

Key Features of a Pharmaceutical Mass Mixer Machine

Robust Construction: Made from high-quality stainless steel (SS 304 or SS 316). Durable and corrosion-resistant for long-lasting performance.
Efficient Mixing Mechanism: Horizontal U-shaped trough design for uniform mixing. Specially designed mixing paddles for efficient blending.
Ease of Operation: User-friendly control panel with ON/OFF switches and timers. Manual or automatic tilting mechanism for easy discharge of the mixture.
Safety Features: Safety guards over the mixing zone. Overload protection to prevent motor damage.
Compliance with Standards: cGMP-compliant design with smooth finishes to avoid material contamination. Easy to clean and maintain.

Working Principle of a Mass Mixer Machine

The working of a Pharmaceutical Mass Mixer Machine is straightforward and highly efficient:

Loading the Material: The dry or wet powders and granules are loaded into the horizontal mixing trough.
Mixing Process: A motor drives the mixing paddle, which rotates within the trough. The specially designed paddles lift and fold the material, ensuring uniform blending.
Discharge: Once the desired consistency is achieved, the material is discharged using a tilting mechanism.
Cleaning: The smooth design and stainless steel construction ensure easy cleaning and maintenance.

Applications of a Pharmaceutical Mass Mixer Machine

Pharmaceutical Industry: Mixing dry powders and granules for tablet formulations. Preparing wet granules for granulation.
Chemical Industry: Blending chemicals and powders.
Food Industry: Mixing ingredients for food products like spices, flour, and more.
Cosmetic Industry: Blending raw materials for cosmetic formulations.

Benefits of Using a Mass Mixer Machine

Uniform Mixing: Ensures consistent blending of powders and granules, which is crucial for tablet quality.
Time Efficiency: Speeds up the mixing process, reducing production time.
Hygiene and Compliance: cGMP-compliant design ensures a clean and contamination-free operation.
Versatility: Suitable for both dry and wet mixing applications across various industries.
Durability: Built with high-grade stainless steel for longevity and resistance to wear and tear.

Factors to Consider When Choosing a Mass Mixer Machine

Capacity: Choose a machine that meets your production volume requirements.
Material of Construction: Ensure the machine is made from SS 304 or SS 316 for corrosion resistance and hygiene.
Motor Power: Select a motor power suitable for the type and quantity of material to be mixed.
Compliance: Verify that the machine adheres to cGMP standards for pharmaceutical use.
Ease of Cleaning and Maintenance: Opt for a machine with a smooth finish and easy-to-clean design.

Maintenance Tips for a Mass Mixer Machine

Clean the machine thoroughly after each use to avoid contamination.
Regularly inspect the motor, paddles, and gearbox for wear and tear.
Lubricate moving parts as per the manufacturer’s recommendations.
Check the electrical connections and overload protection system periodically.
Replace worn-out parts promptly to maintain optimal performance.

A Pharmaceutical Mass Mixer Machine is a vital piece of equipment for industries requiring uniform blending of powders and granules. Its robust construction, efficient performance, and compliance with GMP standards make it an indispensable tool for tablet production and other mixing applications. When choosing a mass mixer machine, ensure it meets your specific needs and adheres to industry standards for hygiene and quality.

If you are looking for high-quality, durable, and efficient mass mixer machines, JSK Engitech Industries offers a wide range of customizable options to suit your requirements. Contact us today for more information and expert guidance!