Approx Price:
₹200,000.00
Pan Size: 12″, 24″, 36″, 48″, 60″ (depending on capacity)
Tablet Batch Capacity: 2 kg to 250 kg (depending on pan size and model)
Pan Speed: Variable, typically 1 to 25 RPM
Coating Method: Spray coating (aqueous or organic solutions)
Blower Capacity: 0.5 HP to 5 HP (customizable as per requirement)
Spray Gun: Adjustable atomizing spray guns (typically 1-4 guns)
Design and Construction of Tablet Coating Pan / Tablet Coating Machine |
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| Pan Design | Shape | Semi-ellipsoidal pan with a circular opening for charging and discharging tablets |
| Inclination | Mounted at a 45-degree angle to the horizontal to ensure efficient coating and uniform tumbling of tablets. | |
| Material | Constructed using stainless steel (SS 304 or SS 316) to meet cGMP and FDA standards, ensuring corrosion resistance and ease of cleaning | |
| Drive Assembly | Motor | Three-phase, 440 V, 1440 RPM |
| Gearbox | Worm reduction gearbox coupled with a cone pulley system | |
| Output: Three-speed variable output to adjust tablet coating speed as per batch requirements | ||
| Transmission | Ensures smooth operation with minimal vibration for uniform tablet coating | |
| Hot Air Blower | Components | Motor (3-phase, 440 V, 2880 RPM) driving a centrifugal blower |
| Damper to regulate airflow and achieve the desired CFM output | ||
| Heating System | Electric heater designed to provide air at temperatures ranging from 30°C to 90°C. | |
| Equipped with thermostat control for precise temperature management | ||
| Air Delivery | Flexible hose pipe delivers hot air into the pan, aiding uniform drying during the coating process. | |
| Control Panel | Features | Integrated control panel with starters and push-button switches for motor and blower operations |
| Components include | MCCBs (Molded Case Circuit Breakers) for overload protection. Relays and contactors for safe and efficient circuit operation | |
| Safety | Overload protection via MCCB and relay ensures operational safety | |
| Mounting and Structural Design | Frame | SS (Stainless Steel) frame supports the motor, gearbox, and coating pan assembly |
| Blower Positioning | Mounted adjacent to the MS frame or placed remotely as per space and noise reduction requirements | |
| Pan Mounting | Pan securely mounted on the gearbox housing and stand for smooth rotation | |
| Surface Finish | Welding | All joints are argon arc welded to ensure durability and a seamless finish |
| Polishing | Stainless steel (SS) components are polished to pharmaceutical-grade standards for hygiene and aesthetics | |
TECHNICAL SPECIFICATION OF TABLET COATING PAN / TABLET COATING MACHINE |
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| Model | JCM 18 | JCM 30 | JCM 36 | JCM 42 | JCM 48 | JCM 60 | JCM 72 |
| Working Capacity in Liters approx. | 12 | 40 | 75 | 125 | 200 | 310 | 520 |
| Pan RPM (Empty / Max.) | 28 | 28 | 24 | 24 | 24 | 12 | 10 |
| Inlet Blower (CFM) | 200 | 400 | 400 | 500 | 550 | 1000 | 2000 |
| Exhaust Blower (CFM) | 400 | 500 | 500 | 700 | 800 | 1500 | 3500 |
| Heater (KW) | 3 | 6 | 6 | 9 | 9 | 12 | 21 |
| Main Drive Motor (H.P.) | 1 | 2 | 2 | 3 | 3 | 5 | 7.5 |
| Inlet Blower Motor (H.P.) | 0.75 | 1 | 1 | 1.5 | 1.5 | 3 | 5 |
| Exhaust Blower Motor (H.P.) | 1 | 1 | 1 | 2 | 2 | 5 | 10 |