TECHNICAL SPECIFICATIONS – 500 GALLON MIXING TANK |
| Parameter | Specification |
| Model | JSK-MT-500 |
| Capacity (Nominal) | 500 US Gallons (≈ 1,893 Liters) |
| Capacity (Working) | ~ 1,800 Liters (allowing freeboard) |
| Application | Mixing, blending, homogenizing of liquids, semi-solids, and powders in Pharmaceutical, Chemical, Food, Cosmetic, and Beverage industries |
| Design Type | Vertical cylindrical mixing tank with dished top & bottom (optional flat or conical bottom) |
| Material of Construction (MOC) | SS 304 / SS 316 / SS 316L (contact parts) SS 304 (non-contact parts) |
| Surface Finish (Internal) | Mirror polished to Ra ≤ 0.4 µm (pharma grade) or as per customer requirement |
| Surface Finish (External) | Matt finish / Mirror finish |
| Jacket Type | Single jacket, double jacket, or triple jacket (optional) |
| Jacket MOC | SS 304 / SS 316 |
| Insulation | Rockwool / PU Foam, thickness 50 mm (optional) |
| Agitator Type | Top-mounted / Side-mounted / Bottom-mounted |
| Agitator Design | Anchor type / Paddle type / Propeller type / Turbine type (as per application) |
| Agitator MOC | SS 316 / SS 316L |
| Agitator Speed | 20–60 RPM (variable), VFD controlled |
| Motor & Gearbox | TEFC / Flameproof motor with inline / worm / helical gearbox |
| Motor Power | 2 HP to 5 HP (depending on viscosity & application) |
| Shaft Sealing | Mechanical seal (single/double) or stuffing box |
| Manhole | 400 mm dia top manhole with hinged cover |
| Inlet/Outlet Connections | Inlet: 1”–2” Tri-Clamp or Flanged Outlet: 1.5”–3” Tri-Clamp or Flanged |
| Drain Valve | SS 316 Ball Valve / Butterfly Valve / Diaphragm Valve |
| Temperature Monitoring | PT-100 temperature sensor with digital display |
| Level Monitoring | Sight glass / Level gauge / Ultrasonic level sensor (optional) |
| Pressure Rating | Atmospheric / Pressurized up to 3 bar (as per design) |
| Design Temperature | -10°C to +150°C |
| Testing & Inspection | Hydrostatic test, Dye-penetrant test (weld joints), Surface finish test |
| Cleaning | CIP / SIP nozzles provided (optional) |
| Mounting | Skid-mounted / Leg-mounted with adjustable ball feet |
| Overall Dimensions (Approx.) | Ø 1,200 mm × H 1,900 mm (without agitator motor) |
| Weight (Empty) | ~ 350–500 kg (depending on MOC & accessories) |
| Utilities Required | Electrical supply: 415V, 3-Phase, 50 Hz Steam/Hot water for jacket (if applicable), Chilled water for cooling (if applicable) |
| Compliance | cGMP, ASME, FDA, CE (on request) |
| Optional Features | Heating & cooling jackets, Load cell weighing system, Vacuum capability, Explosion-proof motor, PLC-based automation, Spray ball for CIP |