Approx Price:
Material: Food Grade Stainless Steel 304 / 316
Capacity: 100 Ltr To 15000 Ltr
Heating: Steam / Electricity
Mixer RPM: 36rpm,60rpm,980rpm,2900rpm
Tank Shape: Round / Flat Top and Round / Conical Bottom
Mixing Agitators: Anchor Type, Turbine Type, Propeller Type
A double jacket mixing tank is an essential piece of equipment in various industries such as pharmaceuticals, food and beverage, cosmetics, and chemicals. These tanks are designed for precise temperature control and efficient mixing, ensuring uniform product quality. The double jacket design allows for enhanced heating and cooling, making these tanks ideal for processes requiring exact temperature regulation.
The core feature of a double jacket mixing tank is its unique double jacket design. It consists of two concentric layers, with a space between them to circulate heating or cooling fluids. This design ensures uniform temperature control, which is crucial for applications involving sensitive materials or precise mixing.
Double jacket mixing tanks are typically made from high-quality stainless steel (SS 304 or SS 316). These materials are resistant to corrosion, chemicals, and high temperatures, ensuring long-lasting performance. Stainless steel also facilitates easy cleaning and maintenance, making these tanks suitable for hygienic environments like the food and pharmaceutical industries.
Variety of Capacities
These tanks come in various capacities, ranging from small laboratory models (10 liters) to large-scale industrial tanks (up to 5000 liters). The tank size should be chosen based on the production requirements, ensuring the proper handling of materials for each specific process.
Double jacket mixing tanks feature different mixing mechanisms, such as agitation, homogenization, and shear mixing. The choice of mixing system depends on the viscosity and type of materials being processed. For high-viscosity substances, a high-shear mixer is ideal, while a simple agitator works well for lighter liquids.
Temperature regulation is vital in many industrial processes. Double jacket mixing tanks include temperature control systems to maintain the desired temperature. These systems can regulate the flow of heating or cooling fluids to achieve the optimal mixing conditions. Thermocouples and RTDs are often used for precise temperature monitoring and control.
Depending on the application, double jacket mixing tanks can be built to withstand various pressure levels. Some models are designed to handle higher pressures, especially in chemical and pharmaceutical applications. These tanks can generally withstand pressures from 0.5 bar to 6 bar or higher.
Many tanks feature variable speed drives (VSD), which allow operators to adjust the mixing speed. This flexibility ensures that the mixing process is tailored to the specific needs of each batch, whether the material is light or viscous.
In certain applications, such as cosmetic or pharmaceutical production, achieving a uniform texture is crucial. Homogenizers can be integrated into double jacket mixing tanks to break down particles and create smooth emulsions. This feature is especially beneficial for creams, lotions, and other products requiring a fine, consistent texture.
A Clean-in-Place (CIP) system is commonly integrated into double jacket mixing tanks to ensure thorough cleaning without dismantling the equipment. This system reduces downtime and ensures that the tanks meet strict hygiene standards, which is particularly important in food and pharmaceutical manufacturing.
Double jacket mixing tanks come with various inlets and ports, including liquid inlets, gas inlets, and sampling ports. These ports are designed for easy addition of materials, removal of products, and integration of other equipment like sensors, pumps, and valves.
Safety is paramount when operating double jacket mixing tanks. These tanks are equipped with pressure relief valves, safety sensors, and explosion-proof components for hazardous applications. These features prevent over-pressurization and overheating, ensuring safe operation.
Double jacket mixing tanks are widely used in the pharmaceutical industry to blend active ingredients and excipients. Precise temperature control is essential to ensure the stability of heat-sensitive drugs.
In the food and beverage industry, double jacket mixing tanks are used to process sauces, creams, soups, and other products. The uniform heating and mixing ensure consistency and quality.
For the cosmetics industry, double jacket mixing tanks are perfect for producing lotions, creams, and ointments. Temperature control and homogenization ensure that products meet the required texture and quality.
Chemical processes that involve solvents, emulsions, or reactions benefit from the use of double jacket mixing tanks. The uniform mixing and temperature control are crucial for producing high-quality chemical products.
A double jacket mixing tank is a highly efficient and versatile piece of equipment suitable for various industries. Its ability to control temperature, mix materials uniformly, and meet specific production requirements makes it indispensable in applications ranging from pharmaceuticals to food processing. With features like temperature control, high-pressure resistance, speed control, and hygienic design, double jacket mixing tanks provide a reliable solution for achieving consistent, high-quality products.
