TECHNICAL SPECIFICATIONS – 500 GALLON MIXING TANK
|
| Parameter |
Specification |
| Model |
JSK-MT-500 |
| Capacity (Nominal) |
500 US Gallons (≈ 1,893 Liters) |
| Capacity (Working) |
~ 1,800 Liters (allowing freeboard) |
| Application |
Mixing, blending, homogenizing of liquids, semi-solids, and powders in Pharmaceutical, Chemical, Food, Cosmetic, and Beverage industries |
| Design Type |
Vertical cylindrical mixing tank with dished top & bottom (optional flat or conical bottom) |
| Material of Construction (MOC) |
SS 304 / SS 316 / SS 316L (contact parts) SS 304 (non-contact parts) |
| Surface Finish (Internal) |
Mirror polished to Ra ≤ 0.4 µm (pharma grade) or as per customer requirement |
| Surface Finish (External) |
Matt finish / Mirror finish |
| Jacket Type |
Single jacket, double jacket, or triple jacket (optional) |
| Jacket MOC |
SS 304 / SS 316 |
| Insulation |
Rockwool / PU Foam, thickness 50 mm (optional) |
| Agitator Type |
Top-mounted / Side-mounted / Bottom-mounted |
| Agitator Design |
Anchor type / Paddle type / Propeller type / Turbine type (as per application) |
| Agitator MOC |
SS 316 / SS 316L |
| Agitator Speed |
20–60 RPM (variable), VFD controlled |
| Motor & Gearbox |
TEFC / Flameproof motor with inline / worm / helical gearbox |
| Motor Power |
2 HP to 5 HP (depending on viscosity & application) |
| Shaft Sealing |
Mechanical seal (single/double) or stuffing box |
| Manhole |
400 mm dia top manhole with hinged cover |
| Inlet/Outlet Connections |
Inlet: 1”–2” Tri-Clamp or Flanged Outlet: 1.5”–3” Tri-Clamp or Flanged |
| Drain Valve |
SS 316 Ball Valve / Butterfly Valve / Diaphragm Valve |
| Temperature Monitoring |
PT-100 temperature sensor with digital display |
| Level Monitoring |
Sight glass / Level gauge / Ultrasonic level sensor (optional) |
| Pressure Rating |
Atmospheric / Pressurized up to 3 bar (as per design) |
| Design Temperature |
-10°C to +150°C |
| Testing & Inspection |
Hydrostatic test, Dye-penetrant test (weld joints), Surface finish test |
| Cleaning |
CIP / SIP nozzles provided (optional) |
| Mounting |
Skid-mounted / Leg-mounted with adjustable ball feet |
| Overall Dimensions (Approx.) |
Ø 1,200 mm × H 1,900 mm (without agitator motor) |
| Weight (Empty) |
~ 350–500 kg (depending on MOC & accessories) |
| Utilities Required |
Electrical supply: 415V, 3-Phase, 50 Hz Steam/Hot water for jacket (if applicable), Chilled water for cooling (if applicable) |
| Compliance |
cGMP, ASME, FDA, CE (on request) |
| Optional Features |
Heating & cooling jackets, Load cell weighing system, Vacuum capability, Explosion-proof motor, PLC-based automation, Spray ball for CIP |