The Liquid Soap Making Mixer Machine is designed to efficiently blend and mix ingredients, including viscous fluids and liquid soaps, with or without suspended solids. It is commonly used in the production of liquid soaps, shampoos, detergents, body washes, and other liquid-based products that require uniform consistency, even mixing of solid particles, and precise control over mixing speed and temperature.
These machines are essential in industries where high-quality, consistent, and uniform blending is critical to producing finished goods. The mixer typically features an anchor mixing system, which is ideal for handling thick, viscous liquids and suspensions, ensuring the ingredients are uniformly blended without excessive shear that could alter the final product’s quality.
General Specifications:
- Machine Type: Liquid Soap Mixer Machine
- Model Range: Available in various capacities ranging from 100 Ltr to 10,000 Ltr.
- Application: Mixing of liquid with suspended solids. Mixing of viscous fluids. Suitable for various liquid-based products including liquid soap, shampoos, detergents, and other similar applications.
- Working Principle: Anchor Mixing System. The anchor mixer provides efficient mixing of materials that are thick, viscous, and have suspended solids. The anchor mixing mechanism provides a gentle and uniform blending process.
Technical Features:
| Feature |
Details |
| Capacity |
100 Ltr to 10,000 Ltr |
| Power Supply |
Typically 380V, 50Hz, customizable per region requirements |
| Power Consumption |
Depends on the machine capacity, typically ranging from 3 kW to 75 kW |
| Material of Construction |
High-quality Stainless Steel (SS304, SS316) |
| Mixer Type |
Anchor Mixer with dual speed system for different viscosities |
| Mixer Speed |
Adjustable, typically 20-60 RPM depending on the requirement |
| Heating |
Optional Jacketed Heating System for temperature control during mixing |
| Cooling |
Optional Cooling Jacket to maintain temperature stability during mixing |
| Discharge Type |
Bottom discharge valve or side discharge (customizable) |
| Control Panel |
PLC-based or Analog Control Panel with Touchscreen for user-friendly operation |
| Mixer Shaft Material |
Stainless Steel with hardened surface for durability |
| Seal Type |
Mechanical seals to prevent leakage and ensure long life |
| Mounting |
Floor-mounted or skid-mounted with anti-vibration pads |
Mixing System:
- Anchor Mixing Principle: The Anchor Mixer is equipped with an anchor blade that rotates inside a cylindrical vessel, scraping the material from the walls and bottom to ensure uniform mixing. This is ideal for high-viscosity liquids and viscous pastes with solid suspensions. Provides efficient blending with minimal shear, which is important for delicate materials like liquid soaps.
- Speed Variability: The mixer speed is adjustable based on the viscosity and solid content of the liquid, ensuring optimum blending without damaging the products.
- Optional Features: Vacuum Capability: For degassing or to avoid contamination during mixing. High Shear Blending: Available as an optional feature for more intensive mixing requirements.
Material Handling & Features:
- Mixing Tank: High-quality stainless steel tank with internal smooth finish to ensure easy cleaning and reduce material sticking. Designed to handle liquids with suspended solids, making it suitable for soap and detergent production.
- Suspended Solids Mixing: The anchor mixer provides a uniform dispersion of solids in liquids, preventing clumping or settling, which is crucial for soaps and other products with solid particles like fragrances or exfoliants.
- Viscosity: The machine is capable of handling a wide range of viscous fluids, ensuring thorough mixing even for materials with high viscosity.
Optional Features & Customizations:
- Heating and Cooling Systems: Jacketed mixing tank for temperature-sensitive products, ideal for controlling the temperature during the soap-making process.
- Agitator Options: Customizable agitator types (e.g., high shear, paddle mixers) depending on the product’s specific mixing needs.
- Automation: Fully automated PLC system for accurate control and monitoring of mixing parameters, including speed, temperature, and time.
- Explosion-Proof: Explosion-proof motor and electrical system for use in hazardous environments (optional).
- CIP (Cleaning in Place): Option for CIP (Cleaning in Place) system to ensure easy and efficient cleaning of the mixer between production batches.
Application Areas:
- Liquid Soap Production: The machine is ideal for the production of liquid soaps with suspended solids like exfoliants, fragrances, and colorants.
- Shampoos & Conditioners: Suitable for mixing hair care liquids with thickeners, essential oils, and other active ingredients.
- Detergents: Can be used to blend liquid detergents with various additives.
- Cosmetics: Ideal for producing lotions, creams, and body washes that require a delicate but thorough mixing process.
Safety Features
- Safety Features: Emergency stop button.
- Overload protection for motors.
- Safety guards around moving parts.
