Approx Price:
₹3,200,000.00
Plant Working Capacity: 300 Kgs. / Batch
Ointment Plant Manufacturing Vessel: 475 Ltr
Working capacity in Liters: 400 Ltr
Water and Wax / Oil Phase Vessel: Gross capacity in Liters 300
Water and Wax / Oil Phase Vessel: Working capacity in Liters: 250
Applications: Ointments and cosmetic, Creams, lotions, Pharmaceutical gels, Personal care products
Heating load in KW: 18 KW
Technical Details – Ointment Manufacturing Plant 300kg |
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| SR. NO. | DESCRIPTION | SPECIFICATION |
| 1 | PROCESS & OPERATING DATA | |
| PURPOSE | Ointment Manufacturing Plants are essential equipment for the pharmaceutical and cosmetic industries, designed for the efficient production of ointments, creams, lotions, toothpaste, and other emulsions and homogenized products. | |
| Machine Type | GMP Model | |
| Plant Working Capacity | 300 Kgs. / Batch | |
| 2 |
OINTMENT PLANT DETAILS |
|
| Model | JSKOP-300 | |
| Shell Temperature | Ambient | |
| Jacket Temperature | 40º to 90º C | |
| Bowl Working Pressure | Atmospheric | |
| Jacket Working Pressure | Atmospheric | |
| Test Pressure | Bowl : Water Fill up. This is a test for the weld joints only. Jacket : Atmospheric |
|
| 3 |
List of Equipment |
|
| 3.1 | Ointment Plant Manufacturing Vessel | 01 NO. |
| 3.2 | Water and Wax / Oil Phase Vessel | 02 NO. |
| 3.3 | Storage Vessel | 01 NO. |
| 3.4 | Vacuum Pump – Oil Ring | 01 NO. |
| 3.5 | Operating & Control Panel : PLC & HMI base panel | 01 NO. |
| 3.6 | Product Piping | 01 NO. |
| 3.7 | Working Platform | 01 NO. |
| 3.8 | Material Transfer Pump | 02 Nos. |
| 3.1 |
Ointment Plant Manufacturing Vessel : ( Water Jacketed + Electrically Heated model) |
|
| Gross capacity in Liters | 475 | |
| Working capacity in Liters | @ 400 | |
| Working capacity in Kgs. (at bulk density 0.80 gms/cc) | 300 | |
| Vessel’s inner thickness | 4 mm SS316 material | |
| Jacket material thickness | 4 mm SS304 material | |
| Jacket insulation thickness | 50 mm Mineral wool | |
| Vessel Bottom Thickness | 4 mm Semispherical Shape | |
| Vessel Top Thickness | 4 mm Semispherical Shape | |
| Vessel’s Support | 04 nos. of fixed leg of SS 304 Pipe. | |
| Temperature Indicator | Digital | |
| Jacket Working Pressure | 01 Kg. | |
| Jacket Testing Pressure | 01 Kg. | |
| Jacket Design Pressure | Atmospheric | |
| Heating load in KW | 18 KW | |
Vessel’s Connections: |
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| Discharge 38 mm diameter valve made out of SS316 at bottom | ||
| 01 No. connection for fittings of temperature sensor | ||
| Vessel’s Jacket Nozzles for Water Jacketed / Electrically Heated Model: | ||
| Water inlet connection | 01 No. | |
| Water outlet connection | 01 No. | |
| Pressure gauge, Safety valve & Air Vent connections | 01 No. | |
| Water Drain connection | 01 No. | |
| Electrical Heaters Mounting Port | 06 Nos. | |
| Vessel’s Top Dish Nozzles: | ||
| Wax phase & Water phase inlet connection | 02 No. | |
| Vacuum nozzle with vacuum gauge | 01 No. | |
| Light glass connection | 01 No. | |
| Man hole with Sight Glass Connection | 01 No. | |
| Re-circulation nozzle | 01 No. | |
| The Water Jacketed Manufacturing Vessel is constructed with SS316-grade stainless steel for all contact parts, ensuring superior quality and durability. The vessel’s shell and bottom are crafted from 4mm thick SS316 material. The jacket is made from 4mm thick SS304-grade stainless steel. The vessel is supported by four sturdy legs made from SS304 pipes, providing reliable stability and support. | ||
Agitation Assembly |
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| Main drive motor | 7.5 HP/ TEFC/ Non–Flameproof/50Hz/ 415V/AC | |
| Stirrer rpm | 7 TO 20 Approximate – Variable with VFD | |
| Stirrer type / material | Anchor type from SS 316 Material & scrapper of PTFE | |
| Drive | Direct couple drive for stirrer assembly. | |
In Line Homogenizer |
||
| Ele. Motor | 7.5 HP/3 Ph/415 V AC/1440 RPM/50 Hz/Non-Flp/ TEFC | |
| Inlet & Outlet | 1.5” T/C Ended | |
| Sealing | Single mechanical seal | |
| All contact parts are made from SS316-grade stainless steel, while non-contact parts are constructed from MS clad with SS304-grade stainless steel. Contact parts feature a mirror-polished finish for enhanced hygiene and aesthetics. Non-contact parts are polished to a matte finish for a clean and professional appearance. | ||
| 3.2 |
Water and Wax / Oil Phase Vessel : ( Water Jacketed Heated) : 02 Nos. |
|
| Gross capacity in Liters | 300 | |
| Working capacity in Liters | 250 | |
| Working capacity in Kgs. (at bulk density 0.75 gms/cc) | Wax / Oil – 180 Kgs. & Water 200 to 250 Liters | |
| Vessel inner shell thickness | 3 mm SS316 Material | |
| Jacket shell & bottom thickness | 3 mm SS304 Material | |
| Jacket insulation thickness | 50 mm mineral wool Material | |
| Vessel’s inner bottom Thickness | 3 mm SS316 Material – (Dish-end type) | |
| Vessel Top Dish | 1.6 mm SS316 Material ( Loose Openable type ) | |
| Vessel’s Support | 04 nos. of fixed leg of SS304 Pipe. | |
| Jacket Working Pressure | Less than 01 Kg. | |
| Jacket Design Pressure | Atmospheric | |
| Jacket Testing Pressure | 01 Kg. | |
| Heaters load in kW | 12 KW | |
| Stirrer Motor for Wax / Oil / Water Phase Vessel | 2 HP/ 960 RPM 3Ph/ 50Hz/ 415V/ AC/ TEFC/Non-Flp | |
Vessel connections |
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| Wax / Oil / Water phase outlet connection with conical filter | 01 No. | |
| Water inlet connection for Jacket | 01 No. | |
| Water outlet connection for Jacket | 01 No. | |
| Water drain connection at Jacket | 01 No. | |
| Temperature Sensor connection: PT-100 type | 01 No. | |
| Connection for safety valve & pressure gauge | 01 No. | |
| Electrical Heaters Mounting Port | 06 Nos. | |
| All the contact parts in SS316 quality Material and Non-Contact Parts in SS304 material. | ||
| 3.3 |
Storage Vessel : ( Water Jacketed ) : |
|
| Gross capacity in Liters | 450 | |
| Working capacity in Liters | 375 | |
| Working capacity in Kgs. | 300 Kgs. /Batch (at 0.80 gms/cc Bulk Density) | |
| Vessel’s inner shell thickness | 3 mm SS316 material | |
| Vessel inner Bottom Thickness | 3 mm, SS316 Semi-Spherical Shape | |
| Vessel Top Cover Thickness | 1.6 mm, SS316 Loose Lid Open-able | |
| Jacket Material Thickness (Only at Bottom) | 3 mm, SS Material | |
| Heating load in KW | 06 KW | |
| Temperature controlling | Digital controller | |
| Vessel’s Support | 04 nos. of fixed leg of SS 304 Pipe. | |
| Jacket Insulation Thickness | 50 mm Mineral Wool Material | |
Vessel’s Connections: |
||
| Discharge 40 mm diameter valve made out of SS316 at bottom | ||
| Material inlet port on top cover | ||
Jacket Nozzle’s Connections: |
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| Water drain connection | 01 No. | |
| Water inlet connection | 01 No. | |
| Water outlet connection | 01 No. | |
| Safety valve & pressure gauge connection | 01 No. | |
| Electrical Heaters Mounting Port | 03 Nos. | |
Agitation Assembly |
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| Stirrer Motor | 3.0 HP/TEFC/Non–Flameproof/50Hz/415V/AC geared motor | |
| Stirrer rpm | Approx. 15 RPM | |
| Agitator shaft | SS 316 Material | |
| Drive | Stirrer assembly drive with Geared Motor, direct coupled. | |
| All the contact parts inside the vessel are made out of SS316 quality material and polished to the mirror finish. | ||
| 3.4 |
Vacuum Pump |
|
| Oil Ring Vacuum Pump Set | 3 HP/1400 RPM/3 Ph/415 V AC/TEFC/Non-Flp | |
| 3.5 |
Operating & Control Panel : PLC & HMI base panel |
|
| Stirrer motor On-Off & Variable speed for Manufacturing Vessel. | ||
| Emulsifier’s motor On-Off | ||
| Stirrer motor On-Off & Variable speed for Wax & Water Phase Vessel. | ||
| Stirrer motor On-Off & Variable speed for Storage Vessel. | ||
| Vacuum Pump On-Off | ||
| Three Phase Indicating Lamps (03 Nos.) | ||
| Temperature controlling through PLC / HMI. | ||
| Time setting for all motors of four vessel. | ||
| 3.6 |
Product Piping |
|
| Electro polish from inside with T/C ended joints , from SS316 material | ||
| Wax / Water phase vessel to Manufacturing Vessel | ||
| Manufacturing Vessel bottom to Inline Emulsifier to top of the Manufacturing Vessel – For Re-circulation. | ||
| Manufacturing Vessel to Transfer pump to Storage Vessel | ||
| Storage Vessel to Transfer pump with 03-meter extra pipe to transfer the material to hopper of tube filling machine. | ||
| 3.7 |
Working Platform |
|
| The working platform shall be made out of 50 x 50 mm mild steel pipe & plate. Covered top with SS304 checkered plate & bottom with ss304 plain sheet. Platform with SS304 leg, safety railing , staircase etc..etc.. | ||
| 3.8 |
Material Transfer Pump – 2 Nos. |
|
| Contact Parts | SS316 | |
| Capacity | 01 no. with 300 Kgs. /Hr. capacity & another 01 no. if with 150 Kgs. /Hr. capacity. | |
| Transfer Pump Motor | 1.0 and 1.5 HP/1400 RPM/3 Ph/50 Hz/415V AC/TEFC/Non-Flp motor | |
| To transfer the material from Manufacturing Vessel to Storage Vessel & Storage Vessel to Hopper of Ointment Filling M/c. | ||
| 4 |
Material of Construction: |
|
| Contact Parts | SS316 | |
| Non-Contact Parts | Jacket made out of SS. Legs made out of SS. Safety guard are made from SS304. | |
| Operating Panel Box | SS304 | |
| Platform & Ladder | MS but covered with SS304 chequered on top side. | |
| Gaskets | White Food Grade Silicon Rubber | |
| 5 |
Finish |
|
| Contact Parts | Mirror Finish | |
| Non Contact Parts | Matt Finish | |
| 6 |
Utility |
|
| Electrical Power Supply | 3 Phase / 415 V/ AC | |
