Tray Dryer

Approx Price:

500,000.00

Category: Tray Dryer

Construction: External 2mm Thickness
External Surface Finish: Buffed to 150 grit matt finish
Internal Finish: Buffed to 220 grit mirror finish
Loading Capacity: 12 to 192 Trays
Steam Heater coils: 2 Nos
Steam Pressure: 3.3 kg / cm2
Tray Size: 812 x 406 x 31 (mm)

TECHNICAL SPECIFICATIONS

ModelTD-12TD-24TD-48TD-96TD-192
Loading Capacity12 Trays24 Trays48 Trays96 Trays192 Trays
No. of DoorsOneOneOneTwoTwo
No. of BlowersOneOneOneTwoFour
No. of Motors / H.P.1 / 0.5 H.P.1 / 0.5 H.P.1 / 1 H.P.2 / 1 H.P.4 / 1 H.P. each
3 phase 415 volts3 phase 415 volts3 phase 415 volts3 phase 415 volts3 phase 415 volts3 phase 415 volts
Electrical Heating Load for 100°C / 200°C / 300°C3kw/6kw/9kw6kw/9kw/12kw9kw/15kw/18kw15kw/21kw/27kw36kw/42kw/48kw
Steam Heater No. of coils.22222
Steam Pressure3.3 kg / cm23.3 kg / cm23.3 kg / cm23.3 kg / cm23.3 kg / cm2
Steam Consumption25 LBS / hr45 LBS / hr60 LBS / hr80 LBS / hr120 LBS / hr
Insulation in mm50 / 75 /7550 / 75 /7550 / 75 /7550 / 75 /7550 / 75 /75
100°C / 200°C / 300°C
No of TrolleysRack SystemRack SystemOneTwoFour
Tray Size812 x 406 x 31812 x 406 x 31812 x 406 x 31812 x 406 x 31812 x 406 x 31
Trolley DimensionFixed RacksFixed Racks840 x 960 x 1780840 x 960 x 1780840 x 960 x 1780

In today’s industrial landscape, the tray dryer has emerged as an indispensable tool for various drying applications. From pharmaceuticals to food processing and chemicals, tray dryers are renowned for their efficiency and reliability. This article delves into the intricacies of tray dryers, shedding light on their features, applications, advantages, and why they are a preferred choice across industries.

What is a Tray Dryer?

A tray dryer is a batch drying equipment that utilizes heated air to remove moisture from products spread across trays. Designed for uniform drying, it is particularly suitable for heat-sensitive materials and ensures consistent quality in every batch.

Key Features of Tray Dryers

Construction: Typically made from stainless steel (SS 304 or SS 316) for durability and hygienic operations. Available in various sizes and capacities, accommodating different industrial needs.
Heating Systems: Options include electric, steam, or gas heating systems for versatile applications. Equipped with adjustable temperature control to suit different materials.
Air Circulation: Forced convection mechanism ensures even distribution of heat. High-efficiency blowers or fans maintain consistent air circulation.
Trays: Trays are perforated or solid, depending on the drying requirements. Designed for easy cleaning and handling.
Automation and Control: Advanced models feature PLC-based control panels for precise temperature and time settings. This is Optional. Alarm systems for safety and operational efficiency.

Applications of Tray Dryers

Tray dryers find extensive use across industries due to their versatility:

  • Pharmaceutical Industry: Drying herbal extracts, powders, granules, and APIs (Active Pharmaceutical Ingredients).
  • Food Processing: Dehydrating fruits, vegetables, spices, and herbs while preserving nutritional value.
  • Chemical Industry: Drying chemicals, catalysts, and intermediates.
  • Cosmetic Industry: Removing moisture from creams, gels, and powders.
  • Other Industries: Used in textiles, ceramics, and agricultural processing for various drying needs.

Advantages of Tray Dryers

Uniform Drying: Forced convection ensures even heat distribution, eliminating hot spots.
Energy Efficiency: Insulated chambers minimize heat loss, ensuring optimal energy usage.
Flexibility: Suitable for a wide range of products, including heat-sensitive materials.
Easy Maintenance: Modular designs and easily removable trays make cleaning and maintenance hassle-free.
Cost-Effectiveness: Low operating costs make it a budget-friendly drying solution.

Tray dryers are a vital component in various industries, offering reliable and efficient drying solutions. Their versatility, coupled with advanced features, ensures high-quality output for diverse applications. If you’re considering investing in a tray dryer, prioritize quality, customization, and after-sales support to maximize your return on investment.

For industry-specific tray dryers or customized solutions, consult trusted manufacturers who can guide you in selecting the best equipment tailored to your needs. Make the switch to efficient drying with state-of-the-art tray dryers and witness the transformation in your production processes.