A Tray Dryer with 48 trays is a high-performance drying solution designed for industries like pharmaceuticals, food, chemicals, and more. It is engineered to provide efficient and uniform drying of various products while adhering to industrial standards and cGMP compliance. Below is a detailed breakdown of its features, parts, and technical specifications.
Tray Dryer – 48 Trays: Salient Features
- Heating and Drying: The dryer ensures consistent heat distribution, achieving uniform drying across all trays.
- Durable Construction: Built with high-quality materials to ensure durability and long operational life.
- Energy Efficient: Designed to optimize energy consumption, whether using electrical or steam heating.
- Advanced Insulation: Equipped with high-grade insulation to minimize heat loss and ensure safety during operation.
- Customizable: Adjustable trays and trolleys to accommodate various product sizes and volumes.
- Ease of Operation and Maintenance: Simple controls and minimal maintenance requirements for user convenience.
- Compliance: Meets cGMP standards, making it ideal for use in regulated industries like pharmaceuticals and food processing.
Tray Dryer – 48 Trays: Material of Construction (MOC)
|
1 |
Construction |
- External: 2mm thick material, buffed to 150 grit matt finish.
- Internal: 2mm thick material, buffed to 220 grit mirror finish.
- Material of Construction (MOC): cGMP compliant.
|
2 |
Surface Finish |
- External: Buffed to 150 grit matt finish.
- Internal: Buffed to 220 grit mirror finish.
|
3 |
Inlet & Outlet |
- Equipped with a 5-micron pre-filter at the inlet.
- A manually adjustable infinite damper is provided at the outlet for airflow regulation.
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4 |
Door |
- Doors are located at the front and/or rear of the dryer.
- Silicon rubber gaskets line the door lips to ensure a leak-proof seal.
- Doors are equipped with secure locking mechanisms.
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5 |
Air Circulation |
- Air circulation is facilitated by specially designed recirculation blowers installed inside the dryer.
- The blower’s capacity, static pressure, and design are optimized based on the dryer’s size and model.
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6 |
Heating |
- Heating options include steam, electric, thermo-fluid, or hot water systems.
- Suitable heating coils or clarifiers are integrated into the dryer.
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7 |
Temperature Control |
The system features a fully automatic electronic digital temperature controller mounted on the control panel. |
8 |
Trays |
Trays are available in stainless steel (SS 304/316) with fully die-pressed construction and coved corners. Buffed to a mirror finish. |
9 |
Trolley |
A trolley is included to hold trays and facilitate loading/unloading into the dryer. |
10 |
Control Panel |
An automatic control panel is mounted on the side of the dryer and includes: Starters, contactors, safety relays, circuit breakers Indicating lamps, push buttons, timers, and controllers |
Tray Dryer – 48 Trays: Technical Specifications
|
Parameter |
Specification |
Loading Capacity |
48 Trays |
External Dimensions (mm) |
1980 (W) x 1020 (D) x 1880 (H) |
Internal Dimensions (mm) |
1020 x 930 x 1830 |
Number of Doors |
One |
Number of Blowers |
One |
Motor / HP |
1 Motor / 1 HP 3 Phase 415 V |
Electrical Heating Load |
9 kW (100°C) / 15 kW (200°C) / 18 kW (300°C) |
Steam Heater (Number of Coils) |
2 |
Steam Pressure |
3.3 Kg/cm² |
Steam Consumption |
60 LBS / Hour |
Insulation Thickness (mm) |
50 (100°C) / 75 (200°C & 300°C) |
Number of Trolleys |
One |
Tray Size (mm) |
812 x 406 x 31 |
Trolley Dimensions (mm) |
840 x 960 x 1780 |
Applications of Tray Dryer – 48 Trays
- Pharmaceutical Industry: Drying of powders, granules, and active pharmaceutical ingredients (APIs).
- Food Industry: Drying fruits, vegetables, spices, and other food items.
- Chemical Industry: Drying chemicals, dyes, and intermediates.
- Other Industries: Used for drying applications in cosmetics, textiles, and herbal industries.