Tray Dryer Machine – 12 Trays
Tray Dryer Machines are a critical component in the pharmaceutical, chemical, food, and cosmetic industries for drying applications. Among the various capacities available, the 12-tray model stands out as a versatile and efficient choice for small to medium-scale operations. This article provides a detailed overview of the Tray Dryer Machine with 12 trays, highlighting its features, working principles, applications, and benefits.
What is a Tray Dryer Machine?
A Tray Dryer Machine is a convectional drying equipment that utilizes heated air to remove moisture from various materials. It comprises multiple trays stacked inside a chamber, where the material is evenly distributed for uniform drying. The 12-tray model is a compact yet highly effective version, making it ideal for industries requiring precision and consistency in drying processes.
Features of the Tray Dryer Machine – 12 Trays
- Construction:
- Made from high-quality Stainless Steel (SS 304 or SS 316) for durability and compliance with cGMP standards.
- Double-walled insulated chambers to minimize heat loss and enhance energy efficiency.
- Heating Options:
- Electrical, Steam, or Gas-fired heating options to suit various industrial needs.
- Uniform temperature distribution with efficient heat exchangers.
- Trays:
- 12 trays made of Stainless Steel for excellent corrosion resistance.
- Each tray is designed for optimal airflow and even drying.
- Air Circulation:
- Forced convection system using powerful blowers and fans for uniform air distribution.
- Adjustable air dampers to control airflow.
- Temperature Control:
- Precision temperature control with a range of 30°C to 150°C.
- Digital display for real-time monitoring and settings.
- Safety Features:
- Over-temperature protection.
- Emergency shut-off mechanism.
- Additional Features:
- Easy-to-clean design.
- Compact footprint, making it suitable for limited spaces.
- Low noise operation.
Working Principle of the Tray Dryer Machine
The Tray Dryer Machine operates on the principle of forced convection. Here’s how it works:
- Loading:
- Materials are evenly spread on the trays and placed inside the drying chamber.
- Heating:
- The heating source (electric, steam, or gas) generates hot air.
- The hot air is circulated uniformly inside the chamber by blowers.
- Drying:
- The heated air comes into contact with the material on the trays, removing moisture through evaporation.
- The moist air is expelled through exhaust vents.
- Unloading:
- After the drying cycle, the trays are removed, and the dried material is collected.
Applications of the Tray Dryer Machine – 12 Trays
The 12-tray Tray Dryer Machine is widely used in various industries for drying purposes, such as:
- Pharmaceutical Industry:
- Drying powders, granules, and tablets.
- Dehydrating herbal extracts and active pharmaceutical ingredients (APIs).
- Food Industry:
- Drying fruits, vegetables, spices, and nuts.
- Dehydrating herbs and teas.
- Chemical Industry:
- Drying chemicals, dyes, and catalysts.
- Removing moisture from powders and granules.
- Cosmetic Industry:
- Drying ingredients used in creams, powders, and other cosmetic products.
- Other Applications:
- Drying materials in laboratories and R&D centers.
Benefits of the Tray Dryer Machine – 12 Trays
- Uniform Drying:
- Ensures consistent moisture removal across all trays.
- Energy Efficiency:
- Insulated design and efficient air circulation reduce energy consumption.
- Customizable Heating Options:
- Flexible heating choices to match specific process requirements.
- Compact and Versatile:
- Suitable for small to medium-scale operations in multiple industries.
- User-Friendly:
- Easy operation and maintenance with minimal downtime.
- Durability:
- High-quality stainless steel construction ensures a long service life.
Why Choose a 12-Tray Tray Dryer Machine?
The 12-tray model strikes a perfect balance between capacity and efficiency. It is compact enough for small spaces yet powerful enough to handle diverse drying needs. With its robust design and advanced features, this machine is an excellent investment for industries looking to improve their drying processes.
The Tray Dryer Machine with 12 trays is a versatile, efficient, and reliable solution for a wide range of drying applications. Its robust construction, advanced features, and user-friendly design make it a preferred choice across various industries. By choosing the right Tray Dryer Machine and maintaining it properly, businesses can achieve superior drying results and improve overall productivity.
For more information about Tray Dryer Machines or to request a quote, contact us today!