TECHNICAL SPECIFICATIONS
|
Model |
TD-12 |
TD-24 |
TD-48 |
TD-96 |
TD-192 |
Loading Capacity |
12 Trays |
24 Trays |
48 Trays |
96 Trays |
192 Trays |
No. of Doors |
One |
One |
One |
Two |
Two |
No. of Blowers |
One |
One |
One |
Two |
Four |
No. of Motors / H.P. |
1 / 0.5 H.P. |
1 / 0.5 H.P. |
1 / 1 H.P. |
2 / 1 H.P. |
4 / 1 H.P. each |
3 phase 415 volts |
3 phase 415 volts |
3 phase 415 volts |
3 phase 415 volts |
3 phase 415 volts |
3 phase 415 volts |
Electrical Heating Load for 100°C / 200°C / 300°C |
3kw/6kw/9kw |
6kw/9kw/12kw |
9kw/15kw/18kw |
15kw/21kw/27kw |
36kw/42kw/48kw |
Steam Heater No. of coils. |
2 |
2 |
2 |
2 |
2 |
Steam Pressure |
3.3 kg / cm2 |
3.3 kg / cm2 |
3.3 kg / cm2 |
3.3 kg / cm2 |
3.3 kg / cm2 |
Steam Consumption |
25 LBS / hr |
45 LBS / hr |
60 LBS / hr |
80 LBS / hr |
120 LBS / hr |
Insulation in mm |
50 / 75 /75 |
50 / 75 /75 |
50 / 75 /75 |
50 / 75 /75 |
50 / 75 /75 |
100°C / 200°C / 300°C |
No of Trolleys |
Rack System |
Rack System |
One |
Two |
Four |
Tray Size |
812 x 406 x 31 |
812 x 406 x 31 |
812 x 406 x 31 |
812 x 406 x 31 |
812 x 406 x 31 |
Trolley Dimension |
Fixed Racks |
Fixed Racks |
840 x 960 x 1780 |
840 x 960 x 1780 |
840 x 960 x 1780 |
In today’s industrial landscape, the tray dryer has emerged as an indispensable tool for various drying applications. From pharmaceuticals to food processing and chemicals, tray dryers are renowned for their efficiency and reliability. This article delves into the intricacies of tray dryers, shedding light on their features, applications, advantages, and why they are a preferred choice across industries.
What is a Tray Dryer?
A tray dryer is a batch drying equipment that utilizes heated air to remove moisture from products spread across trays. Designed for uniform drying, it is particularly suitable for heat-sensitive materials and ensures consistent quality in every batch.
Key Features of Tray Dryers
Construction: Typically made from stainless steel (SS 304 or SS 316) for durability and hygienic operations. Available in various sizes and capacities, accommodating different industrial needs.
Heating Systems: Options include electric, steam, or gas heating systems for versatile applications. Equipped with adjustable temperature control to suit different materials.
Air Circulation: Forced convection mechanism ensures even distribution of heat. High-efficiency blowers or fans maintain consistent air circulation.
Trays: Trays are perforated or solid, depending on the drying requirements. Designed for easy cleaning and handling.
Automation and Control: Advanced models feature PLC-based control panels for precise temperature and time settings. This is Optional. Alarm systems for safety and operational efficiency.
Applications of Tray Dryers
Tray dryers find extensive use across industries due to their versatility:
- Pharmaceutical Industry: Drying herbal extracts, powders, granules, and APIs (Active Pharmaceutical Ingredients).
- Food Processing: Dehydrating fruits, vegetables, spices, and herbs while preserving nutritional value.
- Chemical Industry: Drying chemicals, catalysts, and intermediates.
- Cosmetic Industry: Removing moisture from creams, gels, and powders.
- Other Industries: Used in textiles, ceramics, and agricultural processing for various drying needs.
Advantages of Tray Dryers
Uniform Drying: Forced convection ensures even heat distribution, eliminating hot spots.
Energy Efficiency: Insulated chambers minimize heat loss, ensuring optimal energy usage.
Flexibility: Suitable for a wide range of products, including heat-sensitive materials.
Easy Maintenance: Modular designs and easily removable trays make cleaning and maintenance hassle-free.
Cost-Effectiveness: Low operating costs make it a budget-friendly drying solution.
Tray dryers are a vital component in various industries, offering reliable and efficient drying solutions. Their versatility, coupled with advanced features, ensures high-quality output for diverse applications. If you’re considering investing in a tray dryer, prioritize quality, customization, and after-sales support to maximize your return on investment.
For industry-specific tray dryers or customized solutions, consult trusted manufacturers who can guide you in selecting the best equipment tailored to your needs. Make the switch to efficient drying with state-of-the-art tray dryers and witness the transformation in your production processes.